Industrial Resistance Testers for Transformer and Switchgear Diagnostics
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Product Series
Handheld / Portable Low Resistance Testers (Micro-Ohm Meters)
Test Current Range: 1 A to 10 A DC
Resistance Measuring Range: 1 micro-ohm to 200 kilo-ohms
Primary Use: Fast field verification of circuit breaker contact resistance, cable joints, and switchgear connection points.
High-Current Transformer Winding Resistance Test Sets
Test Current Range: Up to 50 A / 100 A DC (Adjustable)
Resistance Measuring Range: 0.1 micro-ohm to 100 ohms
Primary Use: Factory and site testing of power transformer windings, inter-phase balancing, and tap-changer continuity.
Multi-Channel Automated Winding Resistance and Temperature Systems
Test Current Range: Up to 10 A DC per channel (3 or 6 independent channels)
Features: Simultaneous multi-phase measurement, automatic thermal stabilization tracking, built-in rapid demagnetization circuit.
Primary Use: Automated transformer manufacturing test benches and accredited high-voltage testing laboratories.

Technical Specifications
|
Specification Parameter |
Portable Micro-Ohm Meter (10A) |
Transformer Winding Tester (50A) |
Multi-Channel Automated System |
|
Test Current Output |
1 A, 5 A, 10 A DC |
5 A, 10 A, 20 A, 50 A DC |
1 A to 10 A DC (Per channel, up to 6 channels) |
|
Resistance Measuring Range |
1 micro-ohm to 200 ohms |
0.1 micro-ohm to 100 ohms |
0.1 micro-ohm to 200 ohms |
|
Measurement Accuracy |
Plus-minus 0.2 percent reading + 2 digits |
Plus-minus 0.1 percent reading + 1 digit |
Plus-minus 0.05 percent reading + 1 digit |
|
Measurement Method |
Four-Wire Kelvin Connection |
Four-Wire Kelvin Connection |
Four-Wire Kelvin Connection |
|
Discharge and Safety Protection |
Automatic discharge circuit with visual/audible warning |
Automatic rapid discharge with counter-EMF clamping |
Automatic discharge and magnetic core demagnetization |
|
Data Storage and Transfer |
500 test records; USB flash drive, RS232 |
1000 test records; USB, RS232, Thermal Printer |
5000 records; Ethernet, USB, Modbus RTU |
|
Operating Temperature |
-10 degrees C to +50 degrees C |
-10 degrees C to +50 degrees C |
0 degrees C to +45 degrees C |
|
Power Supply Options |
Built-in rechargeable Li-ion battery / AC 220V |
AC 220V / 380V (50/60 Hz) |
AC 220V / 380V (50/60 Hz) |
Standards and Calibration
Equipment engineering and manufacturing adhere strictly to international electrical testing protocols:
Design and Testing Compliance:
Built in accordance with IEC 60076-1 (Power transformers - Part 1: General), IEEE Std C57.12.90, and IEC 62271-100 (High-voltage switchgear and controlgear).
Calibration Traceability:
Each resistance tester is supplied with a factory calibration certificate generated using high-precision secondary standard reference resistors traceable to ISO/IEC 17025 accredited metrology laboratories.
Safety and Overload Protection:
Built-in inductive kickback protection circuits safely clamp and dissipate stored energy when testing large inductive transformer windings, preventing operator exposure to high-voltage transients.
Applications
Power Transformers:
Winding resistance verification on primary, secondary, and tertiary phases during factory routine tests (FAT) and on-site maintenance.
High-Voltage Circuit Breakers:
Low-resistance contact measurements across closed breaker contacts to detect oxidation, wear, or misalignment.
Electric Motors and Generators:
Stator and rotor winding resistance profiling to detect turn-to-turn shorts or high-resistance joints.
Busbars and Cable Connections:
Substation commissioning checks on bolted and welded joints to ensure low contact resistance and prevent local overheating.
Configuration and Manufacturing Quality
Kelvin Probe and Test Lead Assemblies:
Standard packages include heavy-duty shielded four-wire Kelvin clamps constructed from high-conductivity copper alloy to minimize lead resistance errors.
Enclosure and Interference Shielding:
Rugged aluminum or reinforced polymer housing featuring internal electromagnetic shielding to suppress substation switching and EMI interference during live yard testing.
Factory Burn-In and Stress Testing:
Every resistance tester undergoes 48-hour thermal burn-in cycles, full-range current linearity calibration, and 1000 consecutive inductive load discharge cycles prior to shipment.
Our Certificate
ISO9001, ISO14001, ISO45001




FAQ
Q: Why is a four-wire Kelvin connection necessary for low resistance measurement?
A: Measuring very low resistances (below 1 ohm) using standard two-wire meters introduces significant error due to the electrical resistance of the test leads and contact points. A four-wire Kelvin setup separates the current-carrying leads from the potential (voltage-sensing) leads, eliminating lead resistance from the calculation and ensuring true sample measurement accuracy.
Q: How does the tester handle inductive kickback when testing large power transformers?
A: Large power transformers store substantial magnetic energy during high-current testing. Our resistance testers incorporate automatic discharge circuitry with built-in surge suppression and counter-EMF clamping diodes that safely dissipate stored energy through internal dump resistors before the test leads can be disconnected.
Q: What is the purpose of the built-in automatic demagnetization function?
A: Direct current flowing through a transformer core during winding resistance testing can leave residual magnetism in the silicon steel core. This residual magnetism can cause high inrush currents upon re-energization or distort transformer protection relay responses. The automatic demagnetization feature applies a decaying alternating or reversing current to clear residual core flux after the test finishes.
Q: Can these resistance testers operate on battery power in remote substations?
A: Yes. Our portable micro-ohm meters and 10A models include high-capacity internal lithium-ion battery packs capable of performing up to 400 continuous test cycles on a single charge, removing the need for AC line power during remote outdoor yard maintenance.
Q: How frequently should the resistance tester be recalibrated?
A: An annual calibration interval is recommended to maintain compliance with ISO 9001 and ISO/IEC 17025 internal audit requirements. Recalibration can be executed using certified low-ohm resistance standards or through authorized service centers.
Q: What is the standard lead time for standard and customized models?
A: Standard portable and 50A resistance testers ship within 5 to 7 business days. Multi-channel automated test systems or units requiring specialized communication protocols require 2 to 3 weeks for custom assembly and factory calibration.

Request a Technical Quote
Need a precision resistance testing solution for your manufacturing facility or field service team? Provide your testing parameters below, and our engineering application team will return technical drawings and pricing within 24 hours.
Required Test Current: [ 10A Portable / 50A Transformer Tester / Multi-Channel Automated ]
Primary Test Object: [ Power Transformer / Circuit Breaker / Motor Winding / Busbar Joint ]
Power Supply Requirement: [ Battery Powered / AC 220V / AC 380V ]
Data Interface Preference: [ USB / RS232 / Ethernet / Thermal Printer ]
Contact Email: wang@transformer-test.com
Technical Support Line: +8616630291792
Factory Location: Mancheng District, Baoding City, China
Refine On (Hebei) Electric Power Technology Co., Ltd. is one of the most reliable resistance tester manufacturers and suppliers in China, also supports customized service. Please feel free to wholesale advanced resistance tester at competitive price from our factory. Contact us for quotation.
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